Improvement in productivity, quality, housekeeping, safety and cost reduction in the companies while working for CII. A few highlights are:

Cost Saving of around 20 million INR in only six months while working for cluster of companies (Approx. 4 million/ company), resulting in huge profits for these companies with annual turn over of 50-200 million INR.

5-S audit score from 30% to 85%

Set up time reduction

Break Down reduction

Reduction in number of accidents

Inventory reduction

  PPM reduction from 15000 to 800


Conducting Executive, Supervisor, Manager, Workmen and Dealer Development Workshops for Hero Honda :

Initiated & implemented more than 200 projects on cost reduction, productivity, quality & work place improvements.

Improving communication skills, presentation skills & self-confidence.

Reinforcing an atmosphere of respect, trust, self-discipline, dual function of work and team work.

Facilitating in building better relationships across all levels on shop floor.

 

Conducting Workmen and Supervisory Development program for M/S Carrier- Aircon

Revamped the Quality Circles methodology and implemented World Class Practices in Quality circles for AVTEC, Pithampur plant (A Unit of Birla Group of companies)


Improved the productivity in ATEK Industries (Rs 140 million turn over company) by 40% in just 4 months.

Improvement in culture, morale and HR practices in ATEK industries

Improved 5-S and created additional space in shop floor

Implementing Lean in shop floor

Implementation of ISO 9001:2000 in six companies including India’s top most consultancy and training organization “CII - Center of Competitiveness, Chandigarh”

 

Implementation of TS 16949 in four companies including Sona Steering.

Implementation of ISO 14001 & OHSAS 18001 in various organizations.

Reduction of warranty cost and failures by around 25% in just 18 months

Increase in straight pass of transmission line from 60% to 99% in four years

Increasing the productivity by 25% in two years

Increase in Suppliers Delivery Adherence from 60% to 90% in two years.

 

The principal consultant has been a Lead Trainer for Lead Auditor Program on ISO 9001:2000 for automotive sector ISO / TS 16949:2002 (RAB approved) and ISO 14001. Conducted more than 250 sessions on various subjects covering all types of groups. Longest program is of 5 days at a stretch.
Recommending only people with high quality
 

  

 

Author of Books

- Problem Solving Manual
- Shop floor Leadership

 

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